Airbag cushion with tether deactivated venting for reduced out-of-position effects

ABSTRACT

An airbag cushion is disclosed for use in automotive protective systems. The airbag cushion includes a vent that, prior to cushion deployment, extends from the cushion exterior. A tether is coupled to the vent and to an interior surface of the cushion. Upon airbag deployment, the tether extends until taut or extends until the cushion encounters an obstruction. If pulled taut, the tether pulls the vent into the cushion interior where the interior air pressure effectively closes the vent. If the cushion encounters an obstruction, the tether remains lax, and the vent remains on the cushion exterior. Means are provided for retaining the vent in the closed position during occupant ride down.

TECHNICAL FIELD

The present invention relates generally to the field of automotive protective systems. More specifically, the present invention relates to inflatable airbags for automobiles.

BRIEF DESCRIPTION OF THE DRAWINGS

Understanding that drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:

FIG. 1A is a side view of one embodiment of a deploying airbag.

FIG. 1B is a cross-sectional view of the airbag of FIG. 1A taken along A-A.

FIG. 2A is a side view of one embodiment of a deploying airbag.

FIG. 2B is a cross-sectional view of the airbag of FIG. 2A taken along B-B.

FIG. 3 is a perspective view of an embodiment of a vent.

FIG. 4 is a cross-sectional view of an alternative embodiment of a deploying airbag.

FIG. 5A is a cross-sectional view of an alternative embodiment of a deploying airbag.

FIG. 5B is an enlarged perspective view of the alternative embodiment of a deploying airbag shown in FIG. 5A.

FIG. 6 is a cross-sectional view of an alternative embodiment of a deploying airbag.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

Described below are embodiments of an airbag cushion and venting mechanism. As those of skill in the art will appreciate, the principles of the invention may be applied to and used with a variety of airbag deployment systems including frontal driver and passenger airbags, knee airbags, overhead airbags, curtain airbags, and the like. Thus, the present invention is applicable to airbag cushions of various shapes and sizes.

Airbag cushions are frequently located in an instrument panel and directly in front of an occupant. During a collision, the airbag cushion inflates and deploys through a cosmetic cover. The airbag cushion deploys towards the occupant and provides a restraint. A potentially dangerous situation occurs when an occupant is positioned too closely to the airbag which causes the occupant to contact the airbag as it is deploying. Ideally, the occupant should be in position to impact the airbag only after full deployment. It would be advantageous to provide an airbag with a softer deployment when an occupant is out-of-position. Embodiments described below provide an airbag cushion that responds to an occupant's position and vents accordingly to reduce the severity of a deploying contact.

With reference now to the accompanying figures, particular embodiments of the invention will now be described in greater detail. FIG. 1A depicts a cross sectional view of an airbag cushion 100 deploying from a housing 10. The airbag cushion 100 is shown colliding with an occupant 12 who is impeding the path of the deploying airbag cushion 100. The airbag cushion 100 includes a vent 102 that is disposed on the exterior surface 103 of the cushion 100. The vent 102 may be embodied with two flaps 104, 106 that are coupled to one another along their edges to form a trunk-like shape, envelope, or reed valve through which gas may pass. The flaps 104, 106 are coupled to the exterior surface 103 of the airbag cushion 100 so as to circumvent an aperture 110. Coupling of the airbag flaps 104, 106 may be through stitches, bonding, adhesives, and the like. Alternatively, the vent 102 may include a single flap that circumvents the aperture and is coupled to itself to form an envelope through which gas may pass.

Referring to FIG. 1B, and with continued reference to FIG. 1A, a cross-sectional view of FIG. 1A taken along 1B-1B is shown. FIG. 1B illustrates a first flap 104 that is coupled to the second flap 106 along edges 112, 114. The airbag cushion 100 includes a tether 116 that is coupled at a proximate end 118 to either the first or second flap 104, 106. The tether 116 may be integrally formed with a flap 104, 106 or may be coupled to a flap 104, 106 through stitches, bonds, adhesives and the like. A distal end 120 of the tether 116 is coupled to a distal interior surface 122 of the airbag cushion 100.

The tether 116 is attached at both ends 118, 120 and sized appropriately so that the tether 116 pulls tight during deployment if the airbag cushion 100 deploys unimpeded. However, the tether 116 remains slack if the deploying airbag cushion 100 is impeded by an occupant 12 in its path. FIGS. 1A and 1B depict an occupant 12 who is “out-of-position” and is impeding airbag cushion deployment. An out-of-position occupant 12 is one who is seated in a forward position so as to obstruct the path of cushion deployment. Before deployment of the airbag cushion 100, the vent 102 is disposed outside the cushion interior 124. During deployment, the tether 116 remains slack and the vent 102 remains outside of the cushion interior 124. The pressure within the cushion interior 124 pushes the flaps 104, 106 apart, allowing gas to freely vent. In this manner, the airbag cushion 100 builds up less pressure and avoids injuring an occupant impeding the deployment.

Referring to FIG. 2A and FIG. 2B, which is a cross-sectional view taken along 2B-2B, an unobstructed deploying airbag cushion 100 is shown. The occupant 12 is positioned rearward of the deployment path. When the airbag cushion 100 deploys without being impeded, the tether 116 becomes taut and thereafter pulls the vent 102 to a position within the cushion interior 124. With the vent 102 in the interior 124, the interior pressure acts to push the flaps 104, 106 together. This effectively closes the vent 102 and prevents gas from venting. This allows the airbag cushion 100 to achieve its full pressure that will adequately protect a properly positioned occupant 12.

Although a single vent 102 and aperture 110 are illustrated in embodiments herein, an airbag cushion 100 may be embodied with multiple vents 102 and apertures 110 to increase venting capability. The size of the vent 102 and aperture 110 may also be modified to provide the desired venting.

Referring to FIG. 3 a perspective view of an alternative embodiment of a vent 300 is shown. Hook and loop fastener materials, such as Velcro materials, identified at 302, 304, are disposed on flaps 104, 106 such that when the vent 102 is outside of the interior 124, hook and loop fastener materials 302, 304 do not engage one another. When the vent 300 is pulled within the interior 124, the hook and loop fastener materials 302, 304 engage each other as the flaps 104, 106 come together. The engaged hook and loop fastener materials 302, 304 effectively secure the flaps 104, 106 together. The hook and loop fastener materials 302, 304 and the interior pressure act together to ensure that the flaps 104, 106 remain secured to prevent venting even during ride down when the tether may slacken.

Referring to FIG. 4, a cross-sectional view of an alternative embodiment of an airbag cushion 400 is shown. The airbag cushion 400 is depicted as being fully deployed and the occupant 12 is in a non-obstructive position. The airbag cushion 400 is shown with an unrestrained deployment and with a taut tether 116. The airbag cushion 400 is similar to that of airbag cushion 100 but also includes an interior loop 402. The loop 402 may include a fabric-like material that is folded over and coupled to itself. The loop 402 is open on opposing ends with the tether 116 passing through. The loop 402 is coupled to an interior surface 404 of the airbag cushion 400 by stitches, bonds, adhesives and the like. The loop 402 controls the tether movement and provides a frictional restriction to prevent the vent 102 from exiting out of the cushion interior 124 even if the tether 116 subsequently becomes slack again. The amount of restriction provided by the loop 402 may vary depending on the longitudinal length and material of the loop 402.

Referring to FIG. 5A, a cross-sectional view of an alternative embodiment of an airbag cushion 500 is shown. The airbag cushion 500 is shown deflating after full deployment which causes the tether 116 to become slack. Deflation may occur by gas leaking through seams or venting apertures (not shown) disposed within the airbag cushion 500. The airbag cushion 500 is similar to that of FIG. 4, but also includes a tether flap 502 coupled to the tether 116. The tether flap 502 may be formed by folding over a portion of the tether 116 and securing the extending portion. Alternatively, the tether flap 502 may be formed by securing a material to the tether 116. The tether flap 502 is configured to easily pass through the loop 402 in one direction, such as during deployment, but to catch on the loop 402 and prevent tether movement in the reverse direction. The tether flap 502 and loop 402 operate together to restrict movement of the tether 116 during deflation. The vent 102, once entering the cushion interior 124, is retained within the interior 124 during deflation and the flaps 104 remain secured together. FIG. 5B is a better view of tether flap 502.

Referring to FIG. 6 a cross-sectional view of an alternative embodiment of an airbag cushion 600 is shown. The airbag cushion 600 is partially deflated after full deployment which causes the tether 116 to become slack. The airbag cushion 600 is similar to that of FIGS. 1 and 2 but also includes a ring member 602 that is secured to the airbag cushion 600 within the interior 124. The ring member 602 may be formed of a rigid material and defines a ring aperture 604 through which the tether 116 passes. The tether 116 includes a stop 606 that may be embodied in a variety of suitable shapes known in the art.

During airbag cushion deployment, the stop 606 passes from a position proximate to the vent 102 and through the ring aperture 604. The stop 606 is configured to prevent passage through the ring aperture 604 for non-deploying forces. The stop 606 may be larger than the ring aperture 604 and the ring member 602 and/or stop 606 may include elastic materials to allow deformation under force. With less than deploying force, the stop 606 is unable to pass through the ring aperture 604. Thus, during airbag cushion 600 deflation, the tether 116, stop 606, and ring member 602 retain the vent 102 within the airbag cushion interior 124.

Embodiments disclosed herein illustrate novel techniques for venting an airbag cushion to retain an open vent when an occupant obstructs the path of a deploying cushion and a closed vent when an occupant does not obstruct a deploying cushion. Airbag cushions provide improved safety by deploying with less pressure when an occupant is obstructing deployment. The airbag cushions deploy with more pressure when an occupant is not obstructing deployment and when high pressure is required to provide the necessary restraint. The airbag cushions described herein have application to both driver and passenger positions. Furthermore, the airbag cushions may be configured in a variety of sizes based on design constraints.

The above description fully discloses the invention including preferred embodiments thereof. Without further elaboration, it is believed that one skilled in the art can use the preceding description to utilize the invention to its fullest extent.

It will be apparent to those having skill in the art that changes may be made to the details of the above-described embodiments without departing from the underlying principles of the invention. Embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows. Note that elements recited in means-plus-function format are intended to be construed in accordance with 35 U.S.C. § 112 ¶6. 

1. An airbag cushion, comprising: an inflatable airbag; a vent disposed on an exterior surface of the inflatable airbag and circumventing an aperture disposed in the airbag; and a tether coupled to the vent and to an interior surface of the airbag such that upon inflatable airbag deployment with obstruction, the tether does not fully extend and the vent remains outside the inflatable airbag interior, and wherein the tether is adapted to fully extend and to pull the vent into the inflatable airbag interior thereby closing the vent upon inflatable airbag deployment without obstruction.
 2. The airbag cushion of claim 1, wherein the vent includes first and second flaps secured to one another to allow gas venting.
 3. The airbag cushion of claim 2, wherein the tether includes, a first end coupled to the first flap; and a second end coupled to the interior surface of the airbag.
 4. The airbag cushion of claim 2, wherein the first and second flaps each include a hook and loop fastener material and wherein the first and second flaps and their respective hook and loop fastener materials are configured to enable the first and second flaps to secured to one another upon inflatable airbag deployment without obstruction.
 5. The airbag cushion of claim 1, further comprising a loop disposed within the inflatable airbag interior, wherein the loop is adapted to permit passage of the tether and to restrict movement of the tether during airbag deflation.
 6. The airbag cushion of claim 5, further comprising a tether flap coupled to the tether, wherein the tether flap is adapted to pass through the loop during airbag deployment and to restrict movement through the loop during airbag deflation.
 7. The airbag cushion of claim 1, further comprising a ring member disposed within the inflatable airbag interior and having a ring aperture adapted to permit passage of tether, and wherein the tether includes a stop adapted to enable the stop to pass through the ring aperture during airbag deployment and to restrict movement through the ring aperture during airbag deflation.
 8. An airbag cushion, comprising: an inflatable airbag; a vent disposed on an exterior surface of the inflatable airbag and circumventing an aperture disposed in the airbag, the vent including first and second flaps secured to one another; and a tether coupled to a first flap at a first end and coupled to an interior surface of the airbag at a second end, wherein the tether and vent are configured such that upon inflatable airbag deployment with obstruction, the tether does not fully extend and the vent remains outside the inflatable airbag interior and the first and second flaps are not secured to one another, and wherein the tether and vent are configured such that upon inflatable airbag deployment without obstruction, the tether fully extends and pulls the vent into the inflatable airbag interior and secures the first and second flaps to one another to thereby close the vent.
 9. The airbag cushion of claim 8, wherein the first and second flaps each include a hook and loop fastener material and wherein the flaps are configured such that upon inflatable airbag deployment without obstruction, the first and second flaps are further secured to one another by engaging the hook and loop fastener materials.
 10. The airbag cushion of claim 8, further comprising a loop disposed within the inflatable airbag interior, wherein the loop is adapted to permit passage of the tether and to restrict movement of the tether during airbag deflation.
 11. The airbag cushion of claim 8, further comprising a tether flap coupled to the tether, wherein the tether flap is adapted to pass through the loop during airbag deployment and to restrict movement through the loop during airbag deflation.
 12. The airbag cushion of claim 8, further comprising a ring member disposed within the inflatable airbag interior and having a ring aperture adapted to permit passage of the tether, and wherein the tether includes a stop adapted to pass through the ring aperture during airbag deployment and to restrict movement through the ring aperture during airbag deflation.
 13. An airbag cushion, comprising: an inflatable airbag; vent means for venting gas out of the airbag, wherein the vent means is disposed on an exterior surface of the inflatable airbag for providing gas passage through an aperture disposed in the airbag; and a tether coupled to the vent means and coupled to an interior surface of the airbag, wherein the tether and vent means are configured such that upon inflatable airbag deployment with obstruction, the tether does not fully extend and the vent means remains outside the inflatable airbag interior and the vent means remains open, and wherein the tether and vent means are configured such that upon inflatable airbag deployment without obstruction, the tether fully extends and pulls the vent means into the inflatable airbag interior and closes the vent means.
 14. The airbag cushion of claim 8, wherein the first and second flaps each include a hook and loop fastener material and wherein upon inflatable airbag deployment without obstruction the first and second flaps are further secured to one another by engaging the hook and loop fastener materials.
 15. The airbag cushion of claim 14, further comprising restriction means for permitting passage of the tether during airbag deflation and for restricting the tether from passing during airbag deflation.
 16. A method for manufacturing an inflatable airbag, comprising: disposing a vent on an exterior surface of the airbag to circumvent an aperture in the airbag; coupling the tether to the vent and to an interior surface of the airbag; wherein the tether and vent are configured such that upon inflatable airbag deployment with obstruction, the tether does not fully extend and the vent remains outside the inflatable airbag interior and the first and second flaps are not secured to one another, and wherein the tether and vent are configured such that upon inflatable airbag deployment without obstruction, the tether fully extends and pulls the vent into the inflatable airbag interior and secures the first and second flaps to one another to thereby close the vent.
 17. The method of claim 16, wherein the vent has first and second flaps.
 18. The method of clam 17, wherein coupling the tether to the vent includes coupling the tether to the first flap.
 19. The method of claim 17, wherein a hook and loop fastener material is disposed on each of the first and second flaps such that upon inflatable airbag deployment without obstruction the first and second flaps are further secured to one another by engaging the hook and loop fastener materials.
 20. The method of claim 16, wherein a loop is disposed within the inflatable airbag interior which is adapted to permit passage of the tether and to restrict movement of the tether during airbag deflation.
 21. The method of claim 20, further comprising: coupling a tether flap to the tether; and the tether flap passing through the loop during airbag deployment and restricting movement through the loop during airbag deflation.
 22. The method of claim 16, wherein a ring member is disposed within the inflatable airbag interior, the ring member having a ring aperture through which the tether passes upon airbag deployment; and wherein a stop is coupled to the tether; and wherein the method further comprises passing the stop through the ring aperture during airbag deployment and restricting movement through the ring aperture during airbag deflation. 